Current turnaround Design OnlyUnder 30 minutes Design+Print2-4 business days Full Svc7-9 days
3dp Orthotics3dp Orthotics
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For clinicians · your orthotic design house

We design every pair. You print it in your own back room.

Enter the prescription and attach the scan on our simple-to-use online order form. Our design automation builds the device and corrects it according to your prescription and the scan, and you get STL files that print on a Creality K1 Max.

No printer yet? Send the files to a print service such as Forge Labs or Hubs. Or we print the parts and ship them to you, ready to snap together in your clinic.

good to go. 🍃🍃🍃

Try the dashboard Try the order form

How the design gets made

Automated the way an experienced designer works.

The automation isn't a template library. It encodes 30+ years of design and correction decisions, and applies them the same way every time.

Intuition, encoded

Proven corrections

Correction logic drawn from tens of thousands of orthotic devices, applied to the scanned surface — not a stock shape adjusted until it fits.

Built-in checks

Flagged before release

Every design runs automated checks before its files are released. Anything that may need attention is flagged with a warning.

REFILL CONSISTENCY

The same pair, every time

The same scan and prescription produce the same device — so the refill matches its original pair.

Design OnlyRecommended

We design. You print.

Design never closes. Orders are designed around the clock, 365 days a year.

Enter the prescription, attach the scan. You receive the 3D design files for the shell and its snap-fit additions. Slicing turns a 3D design into the layer-by-layer instructions a printer follows. We can do it for you, set up for your printer, or you can do it yourself in Creality Print, Creality's free slicer. for a Creality K1 Max is available.

Design Only is where your cost per pair plunges.

One printer, one dryer, your existing staff. No correction software, no subscriptions, no training your staff on corrections. We design for you; treat us as your corrections technician.

No printer? Send the design files to a print service — Forge Labs or Hubs, for example — and we'll guide your choice of .

Design turnaround: Under 30 minutes Current typical time, not a guarantee
Full Body / FF pad to toes / heel pad: sliced — Creality Print · K1 Max · TPU
Full Body / FF pad to toes / heel pad: sliced — Creality Print · K1 Max · TPU
We do Design, check, deliver the files
You do Print, assemble, cover, dispense
You need
Design + PrintPrinter on order

We design and print. You assemble and cover.

We design and print every component: shells, TPU pads, extensions, additions. You receive them ready to assemble, then cover in your own space: a few minutes' work for your existing staff, with no new hires.

Assembly is quick and easy, with a few minutes of hands-on time:

  1. Spray 3M 77 spray adhesive on the top cover and components, then leave it to tack. About 15–20 minutes, unattended.
  2. Snap the components together, lay the cover and trim with scissors. About 2–3 minutes.

Ideal while your printer is on order. Finishing stays in your clinic, so you keep control of the final fit and the value it adds. When you start printing in-house, the design doesn't change.

Turnaround: 2-4 business days Current typical time, not a guarantee
Ready for assembly: PA12-CF10 shells, FF bottom cover, 5 mm FF pad, 5 mm heel pad

Ready for assembly

  • PA12-CF10 shells
  • FF bottom cover
  • 5 mm FF pad
  • 5 mm heel pad

Ready for assembly

  • PA12-CF10 shells
  • FF bottom cover
  • 5 mm FF pad
  • 5 mm heel pad
We do Design, print, ship components
You do Assemble, cover, dispense
You need
Full ServiceNot printing

We design and make the pair.

Enter the prescription, attach the scan. We design, print, assemble, finish, quality-check and ship a dispensable pair to your clinic.

For when you aren't printing yet, or want to hold a printed pair before buying a printer. The design is in the same files you'd print yourself later — moving in-house changes nothing about the device.

Turnaround: 7-9 days Current typical time, not a guarantee
Orthotic with top coverOrthotic with top cover
We do Design, print, assemble, finish, QC, ship
You do Scan, prescribe, dispense
You need
  • Nothing new

Printing in-house

The economics, without the sales pitch.

You know the feeling: the lab invoice lands every month, and it's never small. Printing our files on your K1 Max, you spend a fraction of that per pair — without adding a single person to payroll.

Outside pair today

Full lab cost

Printed in-office

A tenth of lab cost*

Added staff

None

*Estimated. Create account to see pricing.

k1 max + dryer, clinic back roomk1 max + dryer, clinic back room

Creality K1 Max ↗

Nests 1–3 pairs per bed. Footprint 435 × 462 mm (17.1 × 18.2 in), 526 mm (20.7 in) tall.

Creality Space Pi Filament Dryer Plus ↗

The one piece it's tempting to skip, and then blame the printer for. Dry filament is why parts come out identical in July and in February.

Our print profile, not your headache

The print profile makes or breaks a print, so we carry the stress of getting it right. Orientation, wall structure, supports and every setting in between are already validated. You get files that print, not settings to learn — and setup guidance when you're ready to print your own.

Where Design Only files get printed

In your office, or through a print service.

In your office

A Creality K1 Max and a Space Pi filament dryer. Add Slicing turns a 3D design into the layer-by-layer instructions a printer follows. We can do it for you, set up for your printer, or you can do it yourself in Creality Print, Creality's free slicer. and the files arrive prepared for your printer, so you just press print.

ProcessFDM · Creality K1 Max
ShellPA12-CF10 nylon
Full body & additionsTPU
FinishFine layer lines
Per pairLowest

The entry level, on the same printer we use. An inexpensive setup we've already proven out for you.

See the Creality K1 Max ↗

Through a print service

No printer? Upload the design files and the parts ship back to you.

ProcessMJF · HP Multi Jet Fusion
ShellPA12 nylon
Full body & additionsTPU
FinishSmooth, uniform
Per pairHigher

The better-finished product.

Either way, we'll guide you: which materials suit the prescription, and what to ask a print service for so the pair comes back as designed.

Snap-fit assembly

Pads and posts that click on. No grinding, no guesswork.

Every Design Only order includes the addition files. Pads, extensions and separate posts print on the same printer as the shell, and with our snap fits your assistant assembles them accurately and easily in a few minutes — nothing to hand-grind to shape.

PA12-CF10 shell

Additions snap onto the body

Pads, extensions and posts print as separate TPU parts with a mating feature designed into the shell. They snap into place; a light spray holds them for good. If the prescription changes, a new device is easier, more accurate and inexpensive compared to taking the old one apart.

Impact Active

A PA12-CF10 shell over a TPU fill

A flexible PA12-CF10 shell, with the space underneath filled with TPU. Choose the fill density, from flexible to firm, to set how much impact it absorbs.

Rearfoot post

Built in, or snap-fit TPU

A post built into the PA12-CF10 shell gives rock-solid control. Want a little less? Choose snap-fit TPU rearfoot posts, from soft to extra-firm. You can even mix them: softer laterally, firmer medially, to slow pronation rather than block it.

ff pad, snap-fit
ff pad, snap-fit
Impact Active, medium arch fillImpact Active, medium arch fill
rf post, snap-fit
rf post, snap-fit

Displays

A device for your front desk.

Single and 3-device countertop displays, and bundles, from $12.00. No account needed.

Shop displays →

Turnaround, right now

Live from production, not a static number on a website.

The current queue for all three service levels, refreshed every minute. Your Clinician Dashboard shows the same live timing on every order.

We design. You print.

Under 30 minutes

scan received → print files delivered

We design and print. You assemble and cover.

2-4 business days

scan received → shells shipped

We design and make the pair.

7-9 days

scan received → finished pair shipped

Current typical time, not a guarantee — same feed the dashboard shows

The questions clinicians actually ask.

"Is a printed shell as good as a traditional one?"

Yes, and more consistent. A traditional shell picks up variables at every bench step: was the polypro under- or overheated, did it pull fully to the positive, was the post ground to a true angle or an eyeballed distance, was the shell trimmed to the same length, width and shape? Even good technicians have off days. A printed shell is the design, exactly, every pair and every refill.

"Who actually designs it — software or a person?"

The automation designs it, using our proven correction logic. Built-in checks flag anything that may need a live technician's attention before your files are released.

"What if I don't like the first pair?"

Onboarding includes us learning your standards and shapes, so the first pair starts from your preferences. After that, just tell us what to change. Adjustments are an edit to the design and a reprint, so much easier than the traditional way.

"I like my met bar pads a specific shape. Can you do a custom request?"

Yes, of course. That's our specialty: we're an orthotic design house. Note it on the order or message us. A small tweak is no charge; anything more, we'll quote it for you first.

"How much of my workflow has to change? Do I have to become a manufacturer?"

It depends on the service level you choose. Scanning and prescribing don't change.

Service levelYouUs
Full ServiceScan, prescribe, dispenseDesign, print, assemble, finish, check, ship
Design + PrintScan, prescribe, assemble, cover, dispenseDesign, print, ship the parts
Design OnlyScan, prescribe, print, assemble, cover, dispenseDesign, check, send the files

Full Service

You: Scan, prescribe, dispense

Us: Design, print, assemble, finish, check, ship

Design + Print

You: Scan, prescribe, assemble, cover, dispense

Us: Design, print, ship the parts

Design Only

You: Scan, prescribe, print, assemble, cover, dispense

Us: Design, check, send the files

With Design Only or Design + Print, the work on your side is light and simple: minutes per pair, easily handled by your existing staff, with no new hires. Printing in-house adds just one printer and one dryer running files we send; busier clinics add a second printer, one per material, to skip filament changes.

Send one scan and see.

One patient, one prescription, one set of files back. Print it, fit it, and judge it on the appointment — not on the pitch. No printer yet? We'll ship the pair.

good to go. 🍃🍃🍃

Create an account I'm actually a lab →

A free account gives you

  • Full price list: Design Only and every other level
  • Warranties and policies
  • Clinician Dashboard
    • Live order form
    • Your patient list
    • Refill, replace and warranty
    • Order tracking, from payment to shipped
    • Direct messaging with the lab
    • Invoices and statements
    • Your profile and order defaults

Confidentiality

Who you work with is private. We keep it that way.

Your patient data and your practice's business are yours. Scans and prescriptions exist only to design the orthotic you ordered, and the fact that you work with us is never ours to publish.

Read our full confidentiality commitments →